Here's a short video of my 4g64 with 4g63 head Build-up.
I still need to tune the motor a little as you can see or hear in the video, the motor sounds a little rich specially after 7000 rpms. Dyno video coming soon... Hope you liked it..
How to build a 4g63 Coil On Plug Assembly
This is just like all other do it yourself projects.
1) Buy parts that make doing the job easiest for you. 2) Put the stuff
together. 3) Install it.
No really, I used the JMFabrications Coil Plate, ordered all new UF269
Chrysler coils and wiring from Toyota. This video is intended to
compliment thread #290665 at DSMTuners dot com which contains wiring
diagrams and part numbers for these specific products.
The only thing I did different was use 3/16" grommets in the harness holes
rather than elongating them to prevent wire chaffing. I went a little
overboard with the convoluted tubing, but it looks fantastic.
you can get coils from Chrysler models...
2003-2003 300M PRO-AM
2002-2003 300M SPECIAL
2002-2003 CONCORDE LIMITED
2002-2003 CONCORDE LXI
2000-2000 INTREPID ES
2000-2002 INTREPID R/T
2002-2003 INTREPID SE
2003-2003 INTREPID SXT
What isn't covered in that thread is the necessity of a capacitive
discharge system. In order for this to be any kind of upgrade a CDI is
required. The factory coil pack on these cars is good for 30+ PSI.
Grim Evolution :1996 7g Galant:
A video of the evolution of progress from the 1st day I got my 96 Galant to
its current state when I made the video in 2006
4G63 back from the ashes---First half of engine rebuild
After over a YEAR of promises that I'd get this vid done, I went halfway
and got the engine pull and most of the shortblock work edited and
documented. Here for your viewing deliciousness is PART 1! (link to torque
specs for the engine here: http://bit.ly/17KDEED)
1G DSM 4G64 2.6L Long Rod Stroker Race Engine (Rarest 6-bolt ever built for a DSM)
2.6L Long Rod Stroker Racing Engine (GoPro Hero2 HD POV Camera using
2.6L 4g64/63 hybrid long rod stroker (6bolt)
4g64 block bored 87.5,line honed, hot tanked, partially filled,no oil
squirters (6mm taller deck height)
all threads were clean tapped and oiled
custom girdle that covers entire base of block
extended oil pick up ( for the girdle)
balance shafts removed with mitsu parts
new mitsu oil pump with straight cut gears
oil pan made to fit around t-case with AN fiting for oil return
apr main studs
6 bolt 106mm stroke crank, un cut, micro polished
new acl race bearings std.
156mm premium steel billet connecting rods
custom 87.5mm cp- carrillo stroker pistons
wiseco 8750xx series nitrate and phosphous coated rings
custom cometic multi layer steel head gasket .066 thickness
apr headstuds (machined fit)
1mm oversized si valves
bronze valve guides
dual si valve springs ( machined fit)
titanium retainers and keepers
forced performance cams fpcam3x
fidanza adjustable cam gears anodized red
arp cam gear bolts
cam bores were line honed
head was decked, leak tested, ported to the max, new studs
all new timing components
new timing belt for hybrid
new water pump
fluidampr hamonic balancer
90 oil filter houseing, ported
Bm external oil cooler with AN push lock fittings
new knock sensor
Coil on plug iginition system with jmfab coil plate
jmfab oil catch can
prothan red engine mount
Full blown performance anodized dual fuel pump hanger
2 walbro 255 lph high flow fuel pumps
8 An stainless fuel feed line from tank to filter to rail
6 An stainless fuel return line from rail to regulator to tank
8 An fuel lab high flow fuel filter 100 micron anodized red
6 An fuel lab fuel pressure regulator anodized red
carbon fiber liquid filled fuel pressure guage
fic bm 1650 cc fuel injectors
rewired fuel pump hanger
Brand new holset hx40pro with 7 blades
bullseye power hx40 t3 .70ar 3in vband Exhaust housing
Dn Performance tubular t3 manifold with tial 41mm flange
tial 41mm external wastegate
custom 3in vband downpipe
apexi 3in catback
6in filter on turbo
2.5 custom vband lower ic pipe
huge front mount
3 inch custom upper ic pipe
turbo xs rfl vented bov
3in gm mass airflow sensor
polished 75mm power plus throttle body with no isc
polished jm fabrications race sheet metal intake manifold
magnus heat barrier intake manifold gasket
fidanza aluminum race flywheel
fidanza 4.3 ceramic clutch
new mitsh throw out bearing
new mistu clutch fork and clip
stock trans and t case
4 bolt rear end with lsd
all axles are good
all new hard brake lines
new proportioning valve
stainless steel brake hoses teflon coated all the way around
slotted drilled rotors
2 racing seats
4 point harness's
ecm dsmlink v 3 with 3in gm mas cable
aem wideband with guage
autometer oil temp, oil pressure, water temp, Boost, volts
battery relocated to trunk with cut off switch
slim line fan
Ok here we go..this is an update with OBX turbo manifold with the Presicion GT35 turbo on and the Tial wastgate and dump on. I got
the TB onto the Intake manifold. Everything is working out great and proud
of the work thats been done. Like I said before this is a fully built 4g64
2.5l 2002 Galant motor. Everything is built for high performance from
cylinder head down to the bottum of the block with forged internals. Almost
done with the project and soon get this baby running in to the beautiful
Galant. Will be coming out with more vides for you youtube Galant fans out
there so keep your eyes opened.
How To Fix Eclipse Spyder Valve Tick
I noticed their weren't any videos about how to fix the "Valve Tick" in a
4g64. This will work for the Galant and the 2G Eclipse Spyder GS. It's very
simple, took me about two hours total work time. THIS VIDEO IS A GUIDE,
basic mechanical knowledge should be present before attempting this. In a
nutshell, if you break something its not my fault. Thanks for watching and
I hope this helps you out! Comment with any ?'s
Link for new Lash Adjusters
Music: Skrillex- Scary Monsters and Nice Sprites (Zedd Remix)
2g GSX 4g63 Turbo Longblock Assembly
Freshening up the 7-bolt 4g63 for another round after the last transmission
failure. This time I installed some new goodies...
Tubular Exhaust Header
Magnus Intake Manifold
Magnus heat barrier gasket
Rebuilt 1g Throttle Body
Mirage 4g61 front case oil seal
-6AN turbo coolant lines
ARP Polished Stainless Steel fasteners
new timing belt
new accessory belts
ARP cromoly crank pulley bolts
FIC -8AN fuel rail
deleted breather port
added 2 -8AN breather ports to front of valve cover
polished aluminum EVO half-moon seal
JMFabrications coil-on-plug plate
new Chrysler coils
Danny's 4G63 Engine Build Part 3
Finished up the rotating assembly today. Pistons rings installed, and Rods
are torqued down to the crank now. Next up is bolt on stuff.
AMS Wins 2008 Castrol Syntec Top Shop Challenge
A few months back AMS Performance was among 7 tuners invited to participate
in the Castrol Syntec Top Shop Challenge engine build competition.
Naturally a Mitsubishi 4G63 engine was our weapon of choice and with the
generous support of our sponsors we were able to put together a winning
package good for 1035 HP on 100 octane fuel and win the competition!
to see the video of our 1035 HP engine Dyno run, see the build up
images of our engine and find out more about the competition!
Blueprint 108 - inspect the deck
There's a reason why there are no subtitled specifications in this video
for the block. It's because they don't exist in either service manual, 1g
or 2g. You're not supposed to remove material from a block on the deck
surface because it has ill effects on parts of the combustion chamber
geometry, and alters your compression ratio. It can be done intentionally
in some cases for a desired side-affect, but if you have to deck a 4g63
head, it would be advised to use a thicker head gasket. The Mitsubishi
Multi-Layered-Steel or MLS gasket is slightly thicker than the OEM
composite gasket. Also, HKS, Power Enterprise, Cometic, and other
performance brands all make MLS gaskets that are .065 and thicker.
THERE IS ONE ERROR IN THE VIDEO. I said a block with .002" warpage is
junk. I was completely and totally wrong. While I don't wish to spread
misinformation, I don't think it's a big enough error to warrant re-editing
this video. I just wasn't paying attention. .002" warpage on a cylinder
head is the service limit before it needs machining. I meant to say
.02"... or two HUNDREDTHS (not thousandths) of an inch.
...and here's my justification...
A warped block to me is junk either way even if its minimal because your
MLS gasket will never seal unless both the head and the block are perfectly
flat. Trust your machine shop to get the values for how much is taken off,
and buy the correct thickness gasket for your machine work.
A factory head gasket (composite) is .051"
The MLS Mitsubishi gasket is available in the stock .051 and a .062"
Cometic makes gaskets up to .072"
There are some brands that go as high as .127", but I'd have thrown both
the block and head away long before then.