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How to port and polish a turbo exhaust housing

I'll fill this in later. The "book" I typed in this field before didn't save. Come back later if you want to read more about the theories behind porting and polishing.


 


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Porting an eBay 20g turbocharger
The price of this turbo will make it a popular purchase, so I figured I'd air out some tech about ways to improve it. This thing is not for everybody. I wouldn't feel comfortable bolting it on my car the way it comes out of the box. I could complain about its flaws except that so far absolutely none of them have been a deal-breaker for me. To me it's like an empty canvas. I promise to eat those words if it happens, and share my poop. Usually I can easily correct these flaws myself and so can you. BUT! If this thing turns out to perform well with what I do to it... It could easily be a cheap, quick ticket to an 11-second car. Something you could do with a free running 1g, a hacksaw, and about $500 worth of fuel upgrades. Yeah, that would be ridiculous, and I'm bolting it onto a well-modified car... But that being possible speaks volumes for what a DSM can really do. This is no big deal to me. I'd rather guinea pig my car for you in HD so you guys can decide whether or not you'd spend your money on this. Really it's an experiment because this isn't my daily-driver, and it contributes to building a better Colt. Tools I used involve: Scratch awl Milwaukee model ???? 1/4" straight-shaft electric DIY grinder Cone and ball-shaped double-cut burs 180 grit high-speed flap wheel Dremel with a flex-shaft and a tiny 320-grit flap wheel a zip tie 10mm combination wrench tiny flat-blade screwdriver (00) for the e-clip on the wastegate compressed air





How to Rebuild a Turbo - Part 1 of 2
Rebuilding a td05h 16g turbo. This process can be applied to many journal bearing turbochargers. :) It definitely comes in handy to know how to do this when you are in this type of hobby. 4/25/12: Small explanation on the balancing of the rotating assembly since I get so many comments regarding it. This particular turbocharger, td05h, has its rotating assembly components balanced separately. This means each individual part (compressor wheel, turbine wheel/shaft) gets balanced separately. This allows for easy interchangeability of parts in case they need replacing. This is why I am able to install a td05 20g wheel on this turbo without having to balance the entire rotating assembly. THIS IS NOT THE CASE FOR ALL turboS OUT THERE. You need to research whether your specific turbo (if it's not td05h) was balanced as an assembly or "component balanced" like I explained above. I hope this information helps. Good luck in your projects. Stay Boostin' keywords: turbocharger dsm eclipse talon awd gsx tsi fwd gst mitsubishi evo evolution lancer 14b 20g td06 td06h td05 install installation upgrade race vs Boost supra wrx sti toyota subaru Dyno laser rs rst 13g hx35 hx40 holset 18g 25g sbr t25 stock replace rebuilding big large nissan 240sx t28





Death of a turbo
Killed the Big16g and it was all my fault. A clamp wasn't bolted on straight and it died an early death. New Big16g replacement has been installed for now. Car still runs low 12's.





Hyundai Elantra 4g63 Shortblock Assembly
HOLD ON TIGHT! HERE WE GO! We begin the blueprint and assembly on my 1992 Hyundai Elantra's bastardized 4g63. The parts used in this are from a mash of different brands and models outside of the typical 2.0L 4g63, but the specs and standards I am following for its assembly are for the 2.0L DOHC. If you want to follow along in your service manual to verify what I've done here in this video, the processes we cover here detail pages 11C-95 through 11C-105 of the 1g Overhaul manual. I would prefer you not rip them from the binding and throw them away, relying only on this video for instruction... but rather use this video as a motivational guide, and as a demonstration of the techniques involved in those sections. You gotta do the cooking by the book. I never had any intention of making instructional videos on this particular car, but after it blew up I slowly realized it's actually a better case study for how a 4g63 ticks than anything else in my driveway. There are several reasons for this. One being that it's a mix of parts that shouldn't be bolted together, and the other is that many of you watching my videos aren't trying to build a 600hp engine out of aftermarket parts. You're trying to put back together what used to be your daily driver. This car covers those bases. Don't think for a second I won't go through this same trouble and level of detail for the GSX. I will. When I do, having this information in this video will give you a better understanding on how and why I do things the way I do when I get there. This was the shortest I could condense this video. I've never uploaded a video this long, and I hope I never have to do it again. It took a month to create on cutting-edge equipment, 16 hours to export, and 9 hours for YouTube to process. My script for the voiceover is 6 times longer than the whole script for the movie Pootie Tang. 6 times. Longer. Than a Hollywood movie.





How To Rebuild Any T3/T4 Journal Bearing Turbo Part 1
This is the first half of How To rebuild a T3/T4 turbo step by step under $40 Part 2 link.. http://www.youtube.com/watch?v=Y2t9g6huUL4 Help Support My Channel: https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=9ZT925 NTLR5E6 Visit me at: http://www.Nthefastlane.com Facebook: https://www.facebook.com/Nthefastlane Google+: https://plus.google.com/117540915227325837174





How to port and polish high performance v8 heads,tips,tricks and trade secrets exposed
*******CHECK OUT PART 2 ***** http://www.youtube.com/watch?v=sZDlZxqRVJw COMBUSTION CHAMBERS http://www.youtube.com/watch?v=D63jgJs95gY DEGREE CAMSHAFTS http://www.youtube.com/watch?v=azLX1pi2oVE I look at porting and polishing high performance heads,I been building engines for 30 years, most of that time in research and development,I explain in real simple terms air flows and velocities,these 308ci General Motors Holden heads have been transformed over 70 hours,I show you all the do's and dont's,keep a lookout for the rest of the rebuild vids, as we head into final assembly,especially dialing in camshaft's,compression ratio's and everything else that makes internal combustion engines cranky,Aussie Heads and Race Engines-One Man One Shop





Throttle Body Port and Polish on a 2006 Chrysler 300
Throttle Body Port and Polish on a 2006 Chrysler 300. Turned out well, it was my first one ever done so it should go way easier next time. Car drove perfect, no issues at all. I didn't notice a horsepower Boost but the throttle response is quicker for sure.





2g GSX How-To: Attempting turbo swap with WTF ending
Okay. Now I've seen it all. There's an old adage that states "if you want something done right, you have to do it yourself". Well, this video both confirms and debunks that theory. A lot of that depends on each person's definition of "done right". You can't do things by-the-book with aftermarket hardware. Sheldon bought this car with a pretty full mod list and it ran great at the time, but by the time we got it to the track, we couldn't beat a 16-second pass. Despite the laundry list of troubleshooting we both attempted to do through tuning and testing, we couldn't determine why it was around 4 seconds slower than it should be running. I started having doubts that a "ported T-28" was what was on the car, and there's no easy way to tell them apart without removing it so we opted to install a 14b... since plenty of people easily run 13's with them. Stick around for the plot twist.





Turbocharger - How to Test a used Turbocharger
How to Test a used turbocharger Holset - How a turbocharger Works How turbochargers Work Do-It-Yourself turbocharger turbojet turbocharging 101 - Wastegate Basics Much wind from a small turbocharger turbonetics turbochargers How a turbocharger Works Forced Induction - Supercharger vs. turbo Charger Spinning turbocharger Keychain Update VNT turbocharger cutaway animation Spinning turbocharger Keychain Ford EcoBoost turbocharger animation Street Fords Garrett turbochargers turbocharging vs Supercharging comparing HPF turbo kits to VF Supercharger kits VW Volkswagen Passat turbocharger replacement turbochargers and Ancillaries - GCG turbochargers Greddy Support Systems- GCG turbochargers Mobil 1 TV Ep 3: Protecting Critical turbocharger Parts Garrett Variable Vane turbocharger StangTV.com - A Tour of turbonetics turbochargers





Volvo Diesel Engine head porting : grinder time !
gasket port matching the head for better flow music : Ronald Jenkeens "fifteen fifty"





Cylinder Head Porting and Port Matching
Anthony @ DIYautotech takes you through the steps on how to port match ( gasket match) your cylinder heads. This is a fairly simple project that may take you about a day, but will give you a cylinder head with high flow rates. High Flow = More Power If you have any questions, please feel free to ask! Don't forget to subscribe & watch all my other automotive videos!





How to Turbo - Part 1
After buying a Euro car last episode, Marty discovers he has not yet found his perfect vehicle... In this extended episode, we reveal what he got, and show how to make it faster. Wanna show the world that you fix your own shizzle? MCM stickers, ti shirts and other mad shizuoika available here: http://www.mightycarmods.com/collections/all Official Site: http://www.mightycarmods.com Forum: http://forums.mightycarmods.com Music from the episode is available here: http://www.mightycarmods.com/collections/music (Forced Induction by MOOG was featured in this episode) Also something to note around Mighty Car Mods: we are normal guys and are not trained mechanics. We like to make interesting car mods and show you how we've gone about it, but we can't promise that anything we show you will work for your particular car, or that you won't harm yourself, someone else, your car or your warranty doing it. Please be safe, be responsible and unless you know what you're doing, do not fool around with very serious machinery just because you've seen us make it look so easy. Talk to a qualified mechanic if you are in any doubt.





How to Rebuild a Turbo / Easy Turbocharger Repair with CHRA Cartridge - NEW Balanced Core
Ebay Shop - http://stores.ebay.co.uk/Nerings How to Rebuild turbo ? How to Rebuild turbocharger ? How to Repair turbo ? How to Repair turbocharger ? How to Repair turbo with CHRA Cartridge ? This is Mitsubishi turbocharger and this manual can apply to many turbocharger from this manufacturer. Situation is little complitaded with Variable-geometry turbochargers! Part numbers: 49173-07508 49173-07507 49173-07506 49173-07504 49173-07503 49173-07502 49173-07522 49173-07516 Not all turbochargers can be repaired so easy! We are ready to cooperate with car services and other companies in long term busines and offer discounts for big orders. We are a world wide supplier in turbocharger spares and units. if you cant find the necessary parts give us a message and we will try to help. If You have some questions or if You like to know about our other products please email or call us. email - ebay.nerings@inbox.lv Recommendations: If you are buying a turbo to replace a worn or broken one it is recommended to investigate the reason for the original fault and rectify before fitting the new turbo, often problems are from oil starvation and as such a new oil feed pipe is often recommended Or if a turbo blows seals at high pressure it can often fill the Exhaust with oil and or water, blocking the catalytic converter This is just a few of the main problems from a worn out turbo, for this reason we do recommend the replacement be fitted by a turbo specialist! How to Rebuild a turbo / How to Rebuild a turbocharger / Easy turbocharger Repair with CHRA Cartridge / NEW Core / turbolader reparieren / turbolader fixieren / turbolader Reparatur / réparation turbo / turbo reparatie / turbolaaduri remont / Turbīnu remonts / turbocompressore di riparazione / турбокомпрессор ремонт / турбо ремонт / turbokompresoriaus remontas / turbolader reparasjon / naprawy turbosprężarki / reparação turbocompressor / turbodúchadlo opravy / turbopolnilnika popravilo / turboahdin korjaus / turbocompresor de reparación / turbo tamir / turbófeltöltő javítás / turboladdaren reparation / турбакампрэсар рамонт / turbodmychadlo opravy "turbo install" "turbo installation" "turbocharger installation" "turbolader Anbausatz" "turbocharger Remanufactured" "repaired turbo" turbolader "Generalüberholt turbolader" "turbocharger sound" GARRETT "MITSUBISHI turbo" "turbocharger replacement" "turbo upgrade" "Blow Off Valve" "turbo rebuild" "turbocharger rebuild" "balancing machine" "Blown turbo" "testing a turbo" "broken turbo" "how to rebuild a turbo" "diesel turbo" "turbo repair kit" "How turbocharger is made" "turbocharger working" "turbo Geometría Variable Nueva" "Bieniu Szczecin Audi turbo" "turboschaden " "TZR turbo 2" "Spinning turbocharger Keychain" "Hayabusa turbo" "turbo NITRO" "500HP BHT Civic turbo" "Motor turbinado" "Kit turbo para quem quer mais potência" "Purpose of a turbocharger" "turbocharging vs Supercharging HPF turbo kits to VF Supercharger kits"





NRE University: Cylinder Head Secrets, Part 2 of 2.
Join Tom Nelson as he visits West Coast Cylinder Heads to film typical NRE cylinder head modification. Good stuff for gearheads. Hundreds of videos at http://nelsonracingengines.com. This is part 2 of 2 parts.





PORT POLISH EVO III BIG 16G TURBOCHARGER - ProjectCarTV
How to port and polish a turbocharger - How to port and polish a turbo Exhaust housing http://www.youtube.com/watch?v=pO6YQClJJI8&feature=related




Which car is faster? Which Car is Faster?





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