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M5R1/M5R2 Manual Transmission Teardown Teaser

Rebuild your transmission using only tools already in your shop! This video is a teaser of what we have for sale on our website. In our video we help you tear down, and rebuild a M5R1/M5R2 Manual transmission step by step. Please call us or visit our website for more information. www.southwestgear.com


 


More Videos...


'88 F150 M5R2 to ZF S5-42 Transmission Swap 1 of 3
This is the first video of my F150 transmission swap from the Mazda M5R2 5-speed manual to the ZF S5-42 5-speed manual. In this video I remove the driveshaft, speedometer cable and starter. The old Mazda M5R2 transmission has a leak behind the shifter assembly where 3 plastic or rubber plugs have dry rotted due to heat. New rebuilds have brass plugs to remedy this, but I could not find one for a reasonable price to put in this budget truck build. Luckily I found the ZF S5-42 transmission for $400 used, and that's the main reason this swap is being done this way. The cheapest M5R2 I could find was $1200. The other added benefit is that the wide ratio ZF's 1st and reverse gears are creeper gears that are good for towing and backing up trailers, carrying heavy loads and slow off-road driving. The overdrive gear is numerically lower for lower rpm on the highway, which will return better mileage. It seems that this will be an improvement on every level over the close-ratio Mazda M5R2, especially considering that the bearings were shot and it was probably sapping rear wheel horsepower and costing precious fuel. Since this is a work truck and not a race car, the slower acceleration that you get from a wide ratio transmission will not be an issue.





Learn About Transmission Synchro Rings
Learn how transmission synchro rings work. Paul Cangialosi from 5speeds.com discusses the function of synchro rings typically used in Muncie, T10, T5, and T56 transmissions.





M5OD BUSHING REPLACEMENT
Ranger, BroncoII, Explorer M5OD shifter bushing replacement.





1993 Ford Explorer transmission
Here we are fixing a 1993 Ford Explorer. The guy dumped it. He locked up the reverse shift pin and thought it was a goner. But the cat came back, and the very next day, we had it up and running. Course we had to take the transmission out, put it on the floor, fix the reverse shift pin, and re-install the transmission back in the vehicle. We also removed the Exhaust manifold stud bolts with a blow torch and pair of pliers. It had to be done.





Manual gearbox / transmission overhaul
A series of videos showing how I disassembled and overhauled the manual gearbox for my Suzuki Vitara. It's not as complicated as you would imagine, but does require a few special tools and a lot of patience.





Manual Transmission Rebuild Jeep Wrangler / Peugeot
That assembly lube is available from Amazon HERE→http://www.amazon.com/gp/product/B000HBNVSK/ref=as_li_qf_sp_asin_il_ tl?ie=UTF8&camp=1789&creative=9325&creativeASIN=B000HBNVSK&linkCode=as2&tag =httpwwwyou00f-20 The subject vehicle for this video is a 1988 Jeep Wrangler sport with a 4.0L engine. Manual Transmission Rebuild Jeep Wrangler / Peugeot





Removal and Servicing of Clutch Master Cylinder to Slave Cylinder Connections
This video demonstrates the proper techniques for disconnecting and connecting the clutch hydraulic line at the concentric slave cylinder. These procedures apply to clutch hydraulics on various vehicles from the Ford, GM, Chevrolet and Dodge families. (Presented by Gary Croyle of Perfection) If you need help bleeding a clutch hydraulic system on a Ford Ranger or Mazda B Series pickup please refer to the following video: http://www.youtube.com/watch?v=HgNTDGwcjZc ------ www.perfectionusa.com Perfection Technical Hotline: 1-800-258-8312 then dial 4





Car Transmissions & Synchromesh: "Spinning Levers" 1936 Chevrolet Auto Mechanics 10min
more at http://auto-parts.quickfound.net/ Auto mechanics playlist: http://www.youtube.com/playlist?list=PLCED11EACAE477F6C '"The transmission in the modern motorcar -- the mechanism that makes it possible to have three forward speeds and a reverse -- is a series of levers, levers that spin." VS cartoon of Archimedes trying to move earth with a lever extending from the moon or another planet in outer space; CU cartoon of Archimedes says "Give me a lever long enough and I can move the world." CU disembodied hands using antique can opener to open a can of peaches; CU can open cutting through top of can. Two boys playing on a seesaw. CU pitch bar tool inserted between train wheel and track; man cranks large lever to move freight car along track; CU disembodied arm pumps lever lifting antique car off ground. VS man demonstrates basics of the lever using triangular piece as fulcrum and a long metal piece, man attaches 10 lbs. weight to one end of the bar and a 5 lbs. weight to the other end; man hangs various weights from both ends of the bar balancing the two by moving the fulcrum to various points along the bar; man demonstrates how a gear is constructed through numerous interlocking levers. VS stop-motion animation of two wheels with paddles added one by one turning wheels into paddle wheels and then into interlocking gears; cuts to more sophisticated gear; cuts to metal gears; VS CU different types of machine gears, worm gears, bevel gears, lopsided gears. Disembodied arm pieces together piece by piece a basic motor with various gear components; superimposed text appears labeling various parts; superimposed arrows identify different gears; motor begins to turn; cuts to CU car drives across frame; cuts back to crude motor; camera pans to Revolutions Per Minute dial which reads 100 rpm, camera pans to another RPM instrument dial which reads 30 rpm; CU crude model of gears in motor, superimposed arrows show flow of energy through the system. CU RPM instrument dial reads 60 rpm; CU churning gears of motor, superimposed arrows she flow of energy through gear system; VS man demonstrates on gears how shifting to various gears works. CU arrow point to 90 rpm on deal labeled Revolutions Per Minute; VS man demonstrating different gears. Great shot 4 lanes of cars stopped at stoplight on city street; Travel Bureau sign in background. CU disembodied hand in white glove shifts clutch of car; CU motor shifting gears; CU tire with Chevrolet hubcap begins to move; 1920s and 1930s cars stopped at traffic light begin to move; CU inside car woman shifts gears; car driving down tree-lined highway in possibly New York, what appears to be the Statue of Liberty is seen off in the distance. Woman enters drivers seat of Chevrolet, man waves start flag; car drives off down street; CU disembodied woman's foot on gas pedal beside break and clutch pedal with Chevrolet logos; CU speedometer shows car hitting 60 mph; CU woman downshifts; CU speedometer goes down to 35 mph; car stops at bottom of hill. CU sign along rugged road 'Steep Hill Use Second Gear"' Public domain film from the Library of Congress Prelinger Archive, slightly cropped to remove uneven edges, with the aspect ratio corrected, and mild video noise reduction applied. The soundtrack was also processed with volume normalization, noise reduction, clipping reduction, and equalization (the resulting sound, though not perfect, is far less noisy than the original). http://en.wikipedia.org/wiki/Transmission_(mechanics) A machine consists of a power source and a power transmission system, which provides controlled application of the power. Merriam-Webster defines transmission as: an assembly of parts including the speed-changing gears and the propeller shaft by which the power is transmitted from an engine to a live axle. Often transmission refers simply to the gearbox that uses gears and gear trains to provide speed and torque conversions from a rotating power source to another device... Manual Manual transmission come in two basic types: - a simple but rugged sliding-mesh or unsynchronized / non-synchronous system, where straight-cut spur gear sets are spinning freely, and must be synchronized by the operator matching engine revs to road speed, to avoid noisy and damaging "gear clash", - and the now common constant-mesh gearboxes which can include non-synchronised, or synchronized / synchromesh systems, where typically diagonal cut helical (or sometimes either straight-cut, or double-helical) gear sets are constantly "meshed" together, and a dog clutch is used for changing gears. On synchromesh boxes, friction cones or "synchro-rings" are used in addition to the dog clutch to closely match the rotational speeds of the two sides of the (declutched) transmission before making a full mechanical engagement...





Ford Ranger & Mazda B-Series Pickup Clutch Hydraulic Release System Bleeding Procedure Part 2
The Ford Ranger and Mazda B-Series are very challanging when it comes to bleeding the hydraulic clutch release system, specifically due to the trapped air in the master cylinder and pressure line. This video shows the technique that we use in our installation lab when we work on one and it is what we recommend to diagnosis the release system, identify the problem area and then "burp" and gravity bleed the system. If you have a question the best way to contact us is at 1-800-258-8312 press 4 8-5 EST. Presented by Gary Croyle.





Ford Ranger Transmission Removal - Quick And Easy
How to remove the transmission on a 1999 Ford Ranger. This is a 5 speed manual with 2WD. 2.5 liter 4 cylinder engine. This procedure took about an hour.





Converting An Automatic Transmission To A Standard Shift
Stacey upgrades a 1990 Ford Mustang with a little help from our friends at American Powertrain. Ripping out that old automatic transmission and putting in an standard shift 6-speed! http://staceydavid.com/black-book/american-powertrain





1991 F150 Transmission
Dad and I found a M5OD (related to the M5R2 and a few others) manual transmission for his 1991 Ford F150. His has 240k on it, this one has between 80-100k.





How To Rebuild A Manual Transmission Part 2.mov
In this video series we show you step by step the process of disassembling, restoring and rebuilding a 1963 CorvetteT10 manual four speed transmission.





What happens in the transmission when you double clutch / Heel Toe Downshift???
Trying to do everything in one take is nerve racking, as it's nearly impossible to do perfectly. Minor corrections: I said the clutch pedal and throw out bearing are not wear items, I meant not high wear items, compared to the clutch disk. Also, when I mention buying a cheap car to practice, I mean if you own a manual transmission track car that is not your daily driver. Finally, I didn't talk about the syncros. You can do this with one clutch pedal action, but you make the syncros speed up the intermediate shaft. When you double clutch, you bring the intermediate shaft up to speed with the clutch disc, which has more capacity to do so than the synchros. Minor point, but you will see prolonged synchro life when you double clutch. Also, it is not the mass of the servo or engine but the power created by electricity of gasoline that is responsible, but the mass is responsible for the inertia.





Ford Ranger 2.3 rebuild part 4 "Extraction"
89 Ford Ranger 2.3 Custom/Limited. Time to order parts.





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