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Throttle Body Port and Polish on a 2006 Chrysler 300

Throttle Body Port and Polish on a 2006 Chrysler 300. Turned out well, it was my first one ever done so it should go way easier next time. Car drove perfect, no issues at all. I didn't notice a horsepower Boost but the throttle response is quicker for sure.


 


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DIY: Porting & Polishing a Throttle Body
Video tutorial on how to port and polish a vehicle's throttle body. In order to do this procedure, you must remove the throttle body from the engine so you can probably polish and port the throttle body and the material shavings do not enter the engine. This isn't much of a horsepower increase if any, but it does help with throttle response. Do not remove any material from around where the throttle plate touches in the bore either. Also when doing this procedure, I would recommend purchasing a new throttle body gasket so you won't have any vacuum leaks once reinstalling. Make sure you don't take off too much material either where it will affect the structural integrity of the throttle body. When doing this type of work, make sure you wear safety glasses for your own person protection. Procedure: -remove the throttle body from the vehicle -clean any oily build-up inside of the throttle body -remove the butterfly from the throttle body, most are held in with 2 screws that go into the shaft -if you can, also remove the shaft and linkage (some shafts are pressed into bearings, other are not) -if you can't remove the shaft, no big deal you just have to work around it -tape around the shaft or the hole where the shaft was so no metal shavings get into that area and cause premature wear for the bushings or bearings -depending on the finish of the throttle body's bore, there may be edges which you can to smooth out -in order to smooth out those edges, you can use grinding stones for either a drill or rotary tool such as a Dremel -when using a grinding stone, it's best to use WD-40 penetrating oil with it so the aluminum material doesn't plug up the stone and it'll no longer cut away any material -once you are satisfied with the sharper edges being ground down, you can down move onto sanding drums for the rotary tool -you can also flare out the bore where the air enters slightly so it has a smoother air flow into the throttle body -you can even port match the throttle body to the intake if the throttle body is smaller -if you don't have access to a rotary tool and sanding drums, you can also use flap wheel drum sanders that can be used on a drill -the flap wheel drum sanders are available in a variety of grits such as 40, 50, 60, 80, 120, 180, 240, and 320 -when using the flap wheel drum sander, you can add water to help with finer sanding as to keep the dust down -if the surface isn't too porous such as what is shown in the video, start out with a finer grit like 120 and move your way up -once you have reached the highest grit in a flap wheel drum sander, you can now do some sanding by hand with 400 grit and add some water for lubrication -once satisfied with your product, you can now move up to an abrasive like Scotch Brite -depending on the color, will depending on how course the abrasive pad material is -I started out with green and then moved onto the red pad for the finest compound -you can also use water with this too to help finer sanding and to keep the dust down -again once you are satisfied, you can now move onto a metal polishing compound -the metal polishing compound I would recommend is Eagle One -apply the polishing compound paste and rub until highly mirrored finish (multiple coats can be applied to achieve a higher polished surface -once you are done with the bore, you can now move onto the throttle plate -most throttle plates are smooth to begin with so you can skip directly to the Scotch Brite stage using the same procedure and finally move onto the metal polishing compound -once done, you are ready to reassemble the throttle body -make sure you peen the thread of the screws on the other side to ensure they don't come out or apply Lock Tight thread sealant -install new throttle body gasket along with throttle body to your vehicle Thank you to all those who watch my videos and support my content. Don't forget to subscribe to my channel for future tutorial videos and like my video if you found it helpful. New videos are always being uploaded every week! Please LIKE my Facebook page @ http://www.facebook.com/pages/4Diyers/106898752724865 or FOLLOW me on Twitter @ https://twitter.com/4DIYers © 4DIYers 2013 All Rights Reserved No part of this video or any of its contents may be reproduced, copied, modified or adapted, without the prior written consent of the author.





98 S10 Vortec V6 Throttle Body Mod "Free HP"
Doing the throttle body mod to my 98 S10 before I put it back on the truck. Don't know what the throttle body mod is? Then you will just have to watch.





Volvo Engine head porting/ matching exhaust
Gasket matching my Exhaust port on the head. Nothing spectacular and quite boring to watch but quite tricky to do. The point on this "process" is to align correctly the Exhaust port with the Exhaust manifold to allow gas to flow without turbulence. it can exit faster and let more fresh air come inside the cylinder. In the same time the shape of this port is important : the very light conical shape is a good and reliable design for Exhaust. the point is to grind very far to have a tight curve and not only grind to match.





Porting an aluminum intake manifold, basics of porting and polishing.mpg
Porting and Polishing Basics. Porting on an aluminum intake. A few principles and techniques for porting. The therory and approach discussed can be applied to porting most intakes and porting and polishing in general. Abrasives, carbide burrs, surface finish, porting tools and tips. Equipment from CC Specialty Tools (ccspecialtytool.com)





How to port and polish a turbo exhaust housing
I'll fill this in later. The "book" I typed in this field before didn't save. Come back later if you want to read more about the theories behind porting and polishing.





How to port and polish high performance v8 heads,tips,tricks and trade secrets exposed
*******CHECK OUT PART 2 ***** http://www.youtube.com/watch?v=sZDlZxqRVJw COMBUSTION CHAMBERS http://www.youtube.com/watch?v=D63jgJs95gY DEGREE CAMSHAFTS http://www.youtube.com/watch?v=azLX1pi2oVE I look at porting and polishing high performance heads,I been building engines for 30 years, most of that time in research and development,I explain in real simple terms air flows and velocities,these 308ci General Motors Holden heads have been transformed over 70 hours,I show you all the do's and dont's,keep a lookout for the rest of the rebuild vids, as we head into final assembly,especially dialing in camshaft's,compression ratio's and everything else that makes internal combustion engines cranky,Aussie Heads and Race Engines-One Man One Shop





Port And Polishing A B18C Head By Prestigemotorsports
Prestigemotosports Port And Polishing a B18C Head From A JDM Type R Integra





What i use to polish cylinder heads and intake manifolds
Join me on Facebook! www.facebook.com/omgitsmrmack Just showing your guys how we go about polishing and getting the beautiful finishes after its all said and done.. this method takes some skill.. some might say i make it look easy.. at 14000rpm the grinder i use is not a joke and has hurt people when they dont use it properly.. when the paper unloads on a long rod it tends to bend the rod at a 90 degree angle and if the user freaks out and does not hold it away and let it slow down then they end up with a nice big sliced up arm or mid section.. i myself have bent a few in my time and lucky for my i have a quick reflex and manage to hold it away without hurting myself..





TPI Porting Secrets. High Flow Fuel Injection. Ported L98.
This video shows one of the secrets used by Darin Dochterman at "High Flow Fuel Injection" to increase airflow into any given TPI engine. Here we are addressing the pinch/choke area in the outlet end of the TPI lower intake manifold ports. This is just one of the many porting techniques used by "High Flow Fuel Injection" on the Tuned Port Injection intake manifold. Stayed tuned for more... and Subscribe! Check out my Facebook page and click Like ! https://www.facebook.com/pages/High-Flow-Fuel-Injection-Porting-TPI-TBI-LT1 -LS1-L67-L32/162540657151556





Free horsepower for every car, simple tip to unlock a few ponies. Silencer Removal
99% of modern vehicles on the road have some form of sound baffle. Car enthusiasts love to hear their engines but the masses don't so a sound baffle is installed in most vehicles and even in a lot of performance cars. Let those few extra horses lose and locate your sound baffle and huck it in the trash!





How to port and polish high performance v8 heads,tips,tricks and trade secrets exposed part2
I'll show you some port work and explain how and where to port/polish heads,I 'll show you some simple mandrals I made to get right down the whole port,and some tips on making polishing cheaper on your materials,quicker and achieve better finishers





Throttle body port matching to intake manifolds
Join me on Facebook! www.facebook.com/omgitsmrmack Just an idea on the proper way to do this.. sometimes the material can be thin in areas and you can really push the casting.. lucky for the hemi guys its not a real concern... best thing to do is always to measure the manifold and check thicknesses before you even buy a throttle body.. the other thing thats kinda silly is big throttle bodies with smaller diameter piping feeding it air.. if anything keep the smaller throttle body and keep that velocity up.. and just remember that bigger is not always better!!!!





Cleaning Throttle Bodies
MotorWeek's Pat Goss explains how to clean throttle bodies including on newer cars where there is no mechanical linkage to the gas pedal.





4.3L/5.7L Vortec V6/V8 | Throttle Body Blade Mod | 262/350ci
Easy free way to gain a noticeably better throttle response. Does not gain horsepower like companies claim. Please read description. Thanks. The mod is to remove the diffuser / restrictor off the bottom of the blade to increase airflow into the engine. free alternative to a $40 cfm tech blade. Make sure you reset the computer (reset by disconnecting battery) Took me about an hour from start to finish please don't tell me that my front 2 cylinders will lean out. there is no need to restrict the EGR due to this mod.... the truck is a 1999 GMC Sirra RCSB 4.3L Vortec V6 SCPI soon to be MP cat back straights. k&n Filmed with my iPhone.





Throttle Body Cleaning Movie.m4v
2001 VW Passat 1.8t AUG engine (Drive By Wire) Throttle Body cleaning and Adaption. Throttle body to intake manifold gaskets can be found at the dealer for a nominal price but often the existing gasket is in reusable condition. When spraying solvent into the throttle body, don't fill it with liquid and hold the assembly in a position with the TPS downward for long periods of time. You don't want to give the solvent a chance to seep down the throttle plate shaft and past the bushings into the TPS. Spray enough to wet the surface then wipe right away. Some people go so far as to hold the assembly with the TPS upward during the entire cleaning process. This further minimizes the chance any solvent will get past the bushing and into the TPS.




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