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How to adjust the TDI fuel injection pump quantity adjuster with hammer mod

See http://www.myturbodiesel.com/1000q/multi/IQ-adjust-hammer-mod-TDI.htm for more details on how to do this mod. Please read it before attempting to do this so you understand what you're doing.


More Videos...

How to tune up your TDI
Today i show ya how to tune up your Diesel engine. In the injector cleaning part of the video, i dont explane part one, since its not very safe, however, you dont need to do the first stage, stage two (boiling in the engine oil) will usually work perfect. add some off the shelf ATF to really clean them up.

Tdi injection pump (PRESSURE RELEASE VALVE). The piston was Broken (PART 2 OF 2 Below) http://www.youtube.com/watch?v=6PW0Z5bGehE&feature=channel

How a TDI engine VNT turbo works and how they fail and cause limp mode or low power
See http://www.myturbodiesel.com/1000q/multi/limp-mode-TDI-fix.htm for details on fixing limp mode. If the problem is carbon buildup or rust inside the turbo control ring or vanes, you can clean it out. Actuators can also be replaced for most models.

TDI pump seal replacement video

2002 Jetta TDI Evry mod
Fun little mod for TDIs 20hp for $1!!

VW Jetta Tdi IP Seal R&R Part 3
Part 3 of the Jetta Tdi injection pump seal job.

How To: Diagnose Restricted Fuel Supply on a VW TDI
One of the most common causes of starting, drivability and performance issues in Volkswagen TDI diesels is fuel system restriction -- at the fuel filter, at the fuel tank, or anywhere in between. Dr. Dan of Dr. Dan's Biodiesel explains how and why this happens, and what to do about it. Fuel system plugging is usually caused by contamination from dirty, unfiltered diesel fuel, but biodiesel often gets the blame! Dan explains the various causes, symptoms, and consequences of fuel supply restriction in TDIs and takes us through the process of diagnosing and repairing a restricted fuel system on a 2000 VW Golf ALH TDI.

2009 VW Jetta TDI - Fuel Filter Change
Fuel Filter Replacement in a nutshell: 1) Replace every 20K miles (I do mine every 10K with oil change). 2) Have the right filter for your housing. 3) Engine OFF! Remove Upper Sound Absorber Panel. 4) Water Separator Service (1 Screw Plug, 1 Washer Seal) a. Remove Screw Plug and old Washer Seal with Torx T30 bit. b. Siphon water at bottom of Filter Housing from top of housing - A.K.A Fuel Sump. c. Siphon enough fuel to avoid spillage when Housing is opened. d. Reinstall Screw Plug with New Washer Seal. Torque 3 Nm (27 in-lb). 5) Fuel Filter Replacement (1 Filter, 2 Seals on Filter, 2 Seals in Housing) a. Remove 5 Torx T30 Bolts and lift off Upper Filter Housing with lines undisturbed. b. If you see any amount of metal particles TAKE THE CAR TO A PROFESSIONAL! You have a major issue. c. Pull out old Filter and Seals in Housing. d. Clean as necessary Lower Filter Housing by Siphoning out remaining Water/Fuel. NOTE: Removal of Lower Filter Housing is not a requirement. So long as you remove any contaminants found at the bottom of the canister by other means. e. Install New Filter and New Seals. f. FILL CANISTER WITH CLEAN FUEL to help purge air. (approx. 650 ml or 22 oz) ---OR--- Use VAG-COM to operate fuel pump from fuel tank to prime the fuel system (the air will be sent back to the tank to vent) SEE VAG-COM STEP BELOW (7). g. Reinstall Upper Filter Housing and secure with 5 Bolts. Torque 5 Nm (44 in-lb). 6) Reinstall Upper Sound Absorber Panel. 7) If you have VCDS/VAG-COM, operate fuel pumps to purge air from Filter Housing. 8) Otherwise, Start Engine & try to run it at 2K RPM for at least 30 seconds. If Engine shuts down, restart engine (this method is not preferred. it is bad for your High Pressure Fuel Pump). NOTE: Turning key to turn on Accessories does not turn on the fuel pumps, from what I have read, only when the key is turned to Ignition (Engine Start). -------------------------------------- A visual aid to what to expect when replacing the Fuel Filter on the 2009 VW Jetta TDI (A5 - CBEA ). I used as a reference the Bentley Publishers VW Jetta Service Manual (2005-2010) as well as a couple of very good write-ups which can be found at the following links. Many thanks to those who took the time to document and share the information at these links. http://www.myturbodiesel.com/1000q/a5/2009-2010-VW-TDI-fuel-fil ter.htm http://www.tdiblog.com/tdi-do-it-yourself/replacing-fuel-filter-a5-brm-cbea /#more-148 I obtained the Mann Fuel Filter from IDPARTS.COM (formerly TDIPARTS.COM), UPS Ground Shipping was free with them. Amazon.com also offers the same Mann Fuel Filter for those who are exclusive to Amazon.

TDI Fuel injector Replacement
Well it was a learning process but now on to the next item.....thanks for watching

TDI pump seal replacement video

How to use diesel purge VW TDI engine (Audi TDI similar)
How to use diesel purge on a TDI engine. A 2006 is shown but this procedure applies to similar engines. Watch http://youtu.be/sQKc9zVnNuA if you have the older style fuel filter. See http://www.myturbodiesel.com for more

Timing belt change for 1.9PDTDI engines (Hungarian language)
Vezérműszíj cseréje 1.9 PDTDI motoroknál.

VW TDI Leaky Injection Pump: Healing With B99 Biodiesel
Dr. Dan of Dr. Dan's Biodiesel takes us through the steps of curing a leaky injection pump in a Volkswagen TDI. Injection pumps on TDIs and older diesels are prone to leaks due to ultra-low-sulfur diesel fuel (ULSD) -- NOT due to biodiesel!! When a pump is introduced to ULSD and begins to leak, an infusion of biodiesel often works to seal it up again. Dan demonstrates the process of taking a 2000 Golf TDI ALH that is leaking ULSD and stopping the leak with B99.

2005 Volkswagen Passat TDI - fuel injector set-up and cleaning with Lubro Moly diesel purge
Lubro Moly diesel purge set-up on 2005 VW Passat TDI to clean the injectors. Can't really tell a difference in the sound, but definately the increase in power! Throttle response has improved and it seems to have more power. Took about 45 minutes to complete. How to use Lubro Moly's diesel purge on a VW TDI, Audi TDI, Mercedes, BMW

VW TDI Beetle Run out of Fuel
How to prime the fuel system, (bleed the air from the system)

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