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How to adjust the TDI fuel injection pump quantity adjuster with hammer mod

See http://www.myturbodiesel.com/1000q/multi/IQ-adjust-hammer-mod-TDI.htm for more details on how to do this mod. Please read it before attempting to do this so you understand what you're doing.


 


More Videos...


How to tune up your TDI
Today i show ya how to tune up your Diesel engine. In the injector cleaning part of the video, i dont explane part one, since its not very safe, however, you dont need to do the first stage, stage two (boiling in the engine oil) will usually work perfect. add some off the shelf ATF to really clean them up.





How To: Diagnose Restricted Fuel Supply on a VW TDI
One of the most common causes of starting, drivability and performance issues in Volkswagen TDI diesels is fuel system restriction -- at the fuel filter, at the fuel tank, or anywhere in between. Dr. Dan of Dr. Dan's Biodiesel explains how and why this happens, and what to do about it. Fuel system plugging is usually caused by contamination from dirty, unfiltered diesel fuel, but biodiesel often gets the blame! Dan explains the various causes, symptoms, and consequences of fuel supply restriction in TDIs and takes us through the process of diagnosing and repairing a restricted fuel system on a 2000 VW Golf ALH TDI.





VW TDI Fuel Filter Restriction: Causes, Effects, and Cures
Replacing the fuel filter on your Volkswagen TDI is one of the simplest maintenance items you can do, but it is also one of the most crucial. Dr. Dan of Dr. Dan's Biodiesel explains how a clogged fuel filter can cause a multitude of symptoms, ranging from simple low power and hard starting to more deceptive ones such as limp modes, check engine lights, turbo malfunctions, and more. Often these are mis-diagnosed as much more serious problems when all that is needed is a fuel filter replacement. Prolonged operation with a plugged filter can also lead to much more serious and expensive problems. Dr. Dan discusses diagnosis, diesel fuel quality issues and recommended sources, and takes us through the procedure of replacing a fuel filter on a TDI vehicle.





VW Jetta Tdi IP Seal R&R Part 3
Part 3 of the Jetta Tdi injection pump seal job.





How a TDI engine VNT turbo works and how they fail and cause limp mode or low power
See http://www.myturbodiesel.com/1000q/multi/limp-mode-TDI-fix.htm for details on fixing limp mode. If the problem is carbon buildup or rust inside the turbo control ring or vanes, you can clean it out. Actuators can also be replaced for most models.





Volkswagen Pump Timing video.wmv
Short video on how to set the injection pump timing on the Volkswagen 1.6 diesel engine. The Bentley service manuals list the following settings: Early Chassis: (1977-1983) 1.5l non-turbo 1977-1980 0.88 +/- 0.05 mm 1.5l non-turbo 1980 with yellow dot 1.15 +/- 0.05 mm 1.6l non-turbo 1981, 1982, and 1983 pickup 0.88 +/- 0.05 mm 1.6l non-turbo 1983 Rabbit and Jetta 0.95 +/- 0.05 mm 1.6l non-turbo 1983 Vanagon 0.90 +/- 0.05 mm 1.6l tubo diesel (1982-1983) 1.00 +/- 0.05 mm MK2 / A2 chassis: (1985-1992): Engine ME (1.6l non-turbo) 1985 0.95 +/- 0.02 mm Engine ME (1.6l non-turbo) 1986 and up 0.90 +/- 0.02 mm Engine MF (1.6l turbo) 1.00 +/- 0.02 mm Engine 1V (ECO diesel) 1.00 +/- 0.02 mm MK3 / A3 chassis (1993-1997): Engine AAZ (1.9l turbo) 0.80 +/- 0.02 mm





VW TDI Leaky Injection Pump: Healing With B99 Biodiesel
Dr. Dan of Dr. Dan's Biodiesel takes us through the steps of curing a leaky injection pump in a Volkswagen TDI. Injection pumps on TDIs and older diesels are prone to leaks due to ultra-low-sulfur diesel fuel (ULSD) -- NOT due to biodiesel!! When a pump is introduced to ULSD and begins to leak, an infusion of biodiesel often works to seal it up again. Dan demonstrates the process of taking a 2000 Golf TDI ALH that is leaking ULSD and stopping the leak with B99.





VW TDi INJECTION PUMP RELEASE VALVE (PART 1OF2)
Tdi injection pump (PRESSURE RELEASE VALVE). The piston was Broken (PART 2 OF 2 Below) http://www.youtube.com/watch?v=6PW0Z5bGehE&feature=channel





VW Euroswitch demonstration and how to remove the headlight switch in a Volkswagen or Audi
Here is how to remove the headlight switch and some explanation of the differences in the Euroswitch





TDI-pumpseal-2.mpg
TDI pump seal replacement video





VW TDI Timing Belt with no Tools + Helpful Hints
TDI Videos: http://www.youtube.com/watch?v=276rVBGQloQ&feature=&p=AFCD8742FB6BB2E1&inde x=0&playnext=1 TDI Timing Belt with no Tools. 03 TDI Golf with 1.9L ALH engine. The Timing belt broke and took 3 valves(two intake + one Exhaust), 5 Lifters(or buckets) & the vacuum pump with it. I Used 15/64 drill bit to pin the diesel pump. Got All the parts(timing belt kit + valves + Lifters + head rebuild kit + odds&ends) from MetalManParts.com for about $580. I got the Vacuum pump for $190 from MobileOneInc.com. I got 4 new OEM Glow Plugs from WWW.BoraParts.com for $45.50. I also broke my turbo GT1749V. I was going to rebuild it but I would have no way to balance it. If you do not Balance your turbo it will not last more than 1 month. That is a lot of money and effort to waste on a 1 month turbo. I broke my turbo trying to get to the VNTs (vents) to clean them (diesels are know for fouling the turbo VNTs). I Got GT1749V (center housing rotating assembly) from WWW.XSBoostturbochargers.COM for only $360. The turbo comes with a VSR report and real balancing marks. Tip: 1) Don't forget to put the lower timing belt cover back on before the motor mount. I wasted 50 mins re-doing the motor mount because I forgot to put the lower timing belt cover on first. 2) I use High temp RTV instead of thread lock. High temp RTV will seal out water and remain elastic even after several heating and cooling sessions. RTV will also stop nuts and bolts from falling out do to vibration. 3) Always check flywheel for Cyl #1 TDC 4) Don't work in the frick'n cold





How to use diesel purge VW TDI engine (Audi TDI similar)
How to use diesel purge on a TDI engine. A 2006 is shown but this procedure applies to similar engines. Watch http://youtu.be/sQKc9zVnNuA if you have the older style fuel filter. See http://www.myturbodiesel.com for more





VW Jetta TDI engine timing belt replacement, see video desc for more details
See http://www.myturbodiesel.com/1000q/a4/vw-jetta-tdi-timing-belt- change-replacement-bew-engine.htm for the full DIY TDI engine timing belt repalcement replacement procedure. This video is for the BEW engine only, other pumpe duse engines are similar. Warning: earlier and later generation engines are different!





2002 Jetta TDI Evry mod
Fun little mod for TDIs 20hp for $1!!





AUDI A4 QUATTRO 19TDI TIMING BELT INSTALLATION
AUDI QUATTRO A4 19 TDI timing belt installation, 15.12.2011




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