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Electric Starion - Electric Car Conversion - Part 6

After successfully testing the drivability, it's back to the workshop to get stuff removed to paint the battery racks and sort the best place for the charger and finally add the tacho sender to the gearbox adaptor plate. The fuel port assembly is done now also; I cleaned up the inner rubber mount and gasket-sealed the hole with a rubber bung where the original fuel inlet was, and Nathan cut out the new hole for the power through to a new fascia plate where the 20A connector will be mounted. A shut-off switch is added which is essential when 'filling up'; some folks use micro switches like the ones in arcade machines in their EV fuel ports but we're using a brake switch which will be more durable and it's long thread allows us to fine-adjust the profile of the switch so that it triggers properly when the fuel door is opened/closed. An annoying short had to be traced under the dash (oops, I forgot to ground a 5W resistor), and you'll meet our little helpers at the end of the video. Cuuuute...


 


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Electric Starion - Electric Car Conversion - Part 2
It's been a long wait, but the Thundersky lithium 144v 160Ah batteries finally arrived! Now we have to set about determining the best configuration for the batteries in the engine bay and rear tank using info from convertyourgasguzzler.com. A bit annoying the BMS modules haven't arrived yet as a confirmation measurement of the height of these would help in determining the battery rack height dimension. We could arrange the engine bay battery racks as a typical square-finish configuration, or perhaps angled around the motor for a cool effect, and then as Nathan suggests place plastic clear Perspex sheets over the top for a neat finish, and tinted perspex surrounding the Curtis terminals too perhaps - we want a neat engine bay! Nathan mentioned someone who had Thunderskies mounted on their edges (sides) but the efficiency was greatly deteriorated and batteries leaked! I don't know if those were the LiCoO2 (we're using LiFePO4), either way we'll install close to vertical anyway and a crude animation is included to show possible mounting. Another 'fun' part in this video was removing the dash so we could access the ventilation system box and put in the heater core (I know, could have gone with a water micro boiler unit but budget is getting tight; maybe later); biggish job but not too hard for two people working on it (Stephanie did it once, alone, and it was a pig of a job she said). I'll help Nathan get it back together later as he moves on to the charging setup and we'll the need the BMS master unit as well (which also hasn't arrived yet). The Curtis will have a water cooling block underneath where all the FETs are positioned inside (and block secured tight with thermal compound between surfaces) and maybe a fan box on top, if there is room, but the water cooler alone should help keep the thing under 75 degrees C (a Zilla would be better; can't get our hands on one for now and they're expensive). The very crude animation of possible engine bay layout will probably change as we decide the best location for stuff (pwr steer/air con drive components and compressor, pump motor, hoses etc) and final battery count front and back. The reservoir for water block coolant may stay in its original place if the hose length is not too long to be impractical. Slowly but surely we are getting somewhere now. Sorry about the shaky camera, some of us have been sick with flu. Sorry about the boobies too, but hot fiddling with cars ;-)





Part 7 - Adapter Plate and Motor Coupler - 1969 Austin Healey Sprite EV Conversion
Just got back from the machinist - http://laveen.com. Eric Laveen helped design and build the adapter plate and motor coupler. They connect the electric motor to the stock transmission in the car. Visit http://evsprite.com for full project details.





Electric Car Conversion Motor Installation
Interested in building your own electric car or how about converting your gas-guzzler into a 100-mile per gallon equivalent (referred to as MPGE) electric? Watch as John and Xander install an electric motor in a dune buggy. John also explains about adapter plates and motor couplings. For more information please visit: ElectricCarConversions.biz





Electric Car Conversion Rover Part 9
Starting work on a pattern for the Adaptor Plate.





Porsche 914 Electric Car
Porsche 914 elevtric car conversion. www.grassrootsev.com





Electric Car Power Brakes Experiment
Experiment in creating vacuum for power brakes in home-built electric car conversion For more on homebuilt electric cars, please visit http://300mpg.org/ Please note that this was only and EXPERIMENT done several years ago, to learn about vacuum brakes. The final project used a dedicated, 12V electric vacuum pump, combined with a dedicated aluminum vacuum chamber, reed valve, and vacuum gauge.





EV Capri ep7 - Kearon's electric car conversion
The Thundersky batteries for the EV Capri have arrived! After a bit of a scare at the depo, we get 'em back to the garage and take you through why I chose them. You'll get a real 'hands on' look at one of the best electric car powering technologies out there today.





Electric car conversion
'84 Citroen 2CV "Duck" electric car conversion





Chevy S-10 Electric Vehicle
Robert Green of DIY Electric Car interviews Craig Dusing about his Chevy S-10 EV Conversion. Specs: 144v Trojan Battery Pack 9" ADC Motor Curtis Controller Filmed on 9/19/2008. For more info, visit: http://www.diyelectriccar.com





Electric Car Conversion
Reverend Gadget of Left Coast Electric converts a Triumph Spitfire to a battery electric car





93 Eclipse Electric Car Conversion #1
The first video of the 1993 Mitsubishi Eclipse Electric Car Conversion project. http://www.yorktownev.com for info on how to convert your car. Don't pay big money for gas.





EV Capri ep4 - Kearon's electric car conversion
Yessir - the car now has a real, bona-fide, 100% genuine electric motor in it! We also talk about the intricacies of some of the less-sexy parts of an Electric Vehicle - the brake vacuum pump, the ceramic heater, the battery pack cutoff switch and the motor adaptor plate.





Electric Starion - Electric Car Conversion - Part 1
Three years ago I knew nothing about cars nor cared for them much, until Stephanie Walsh got me interested in Starions. Her ex said back then, 'You gotta know about cars or some mechanics will rip you off'. Sadly, Stephanie passed away in 2007. I have decided to do an electric car project in her honour, as she was a wiz at electronics and taught me much in that area also. Together with Nathan Bolton we are now converting my rare Starion to full electric drive. This is the first video of a series I intend to do following the conversion of my car. We now have a Kostov 10.7 inch electric motor that used to be in an electric bus for the Sydney Olympics. I've got lithiums on the ship from China, a Curtis controller and other bits and pieces coming for the air-con, power steering etc. The car has been a headache in some ways, getting it up to spec, re-spraying in places etc but overall it should look good when done and will comply with local laws for on-road every day use. This video covers engine mounting estimations, rear-battery compartment construction, and Nathan's teaching me to weld (and as someone commented, "You had better hide your boobs or sparks will fly' ;-P ). The adaptor plate for the gear box has already come back from the machinist and in this video we drop the motor in and temporarily position it to get a rough estimation of available space - there should be plenty for the controller and batteries, along with a home-designed cooling block for the controller.





New generation light weight batteries for electric vehicles
The new efficient battery packs from Lithium House for electric vehicles. 10 times lighter. I wrote about my opinions on Electric vehicles. See that at https://sites.google.com/site/cpsconversationpieces/home/tidbits-on-toyota- prius#PHV make sure you leave comment there.





Tesla Model S and Top 5 Electric Cars - In-depth Review
For all car and car-related videos , please subscribe to my channel https://www.youtube.com/user/CarsWeLove1





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