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Flywheel Resurfacing

A pretty boring video about flywheel resurfacing... Hey, what can you say about flywheels, slap'em on the machine, turn it on, stand back and watch the sparks. Another John Edwards educational video stream. www.engine-machining.com (949) 631-6376


 


More Videos...


Subaru Flywheel lightening and Balancing
Watch John Edwards @ Costa Mesa R&D Automotive Machine as he lightens and balances a brand new Subaru flywheel on the Sunnen DCB 750 balancer. www.engine-machining.com 949-631-6376





More About Flywheel Grinding 03
John Edwards anwers some viewer questions about flywheel gringing. (949) 631-6376





Boss 429 Cylinder Head Straightening
John Edwards discusses how he uses a thermal cleaning oven to straighten excessively warped aluminum cylinder heads at his Costa Mesa R&D Automotive Machine Shop. www.Engine-Machining.com





502 Crankshaft Balancing.wmv
See how John at Costa Mesa R&D Automotive Machine balances a big block Chevrolet 502 crankshaft. www.engine-machining.com (949) 631-6376





3 TON FLYWHEEL! Vintage Steam Rally,Stourport 12th July 2009
Vic showing off his pride and joy....plus a 2 stroke TANK engine, he informs me the BIG one developes 125hp @ 250rpm.. Filmed and edited by Racerroy TORQUE = HP x 5252 ÷ RPM Torque = (125 x 5252) / 250 = 2626 ft lbs or 3560Nm That's an amazing amount of torque Sadly the owner of this engine 'Vic' seen in the film passed away in December 2012, I don't know which out of his collection was his favourite but I bet he keeping any eye on them all. He was a character and a gentleman I had the privilege to speak with many times I have had a message from the new owner which I have copied onto here and it reads. .Hello racerroy, I originally bought and removed this engine from it's working place (York waterworks in 1997) I then installed it in one of my buildings and returned it to running order but after suffering a mental brake down mistakenly sold it to Vick. I bought it from his daughter before it was put to auction to stop it from being sold overseas!! The engine is going into a privet collection in Suffolk just up the road from where she was built, which I think is where she belongs. Steve





Replacing a ring gear
On a manual transmission flywheel, if the teeth are bad, you don't have to replace the whole flywheel. The ring gear can be replaced by itself for a lot less money. Here's how to do it.





How to Remove (pull) a flywheel on a Briggs and Stratton Engine (any small engine)
In this video i show how to pull a flywheel on a small engine, then my puller broke while trying to show. haha sorry about this. I DO NOT RECCOMEND USING A IMPACT ON A PULLER LIKE I DID, THATS ONE OF THE REASONS IT BROKE, I WILL BE DOING ANOTHER VIDEO SHOWING HOW TO REMOVE FLYWHEELS, THANKS FOR WATCHING, I WILL REDO THIS VIDEO AND DELETE THIS ONE WHEN I GET IT DONE.





Nissan SR20-DET Block Resurfacing
John Edwards discusses some of the reasons why aluminum blocks require resurfacing and how it's done on the Sunnen HBS-1300 @ Costa Mesa R&D Automotive Machine 949.631.6376 www.engine-machining.com





BMW Cylinder Head Resurfacing
A 6-cyl high performance BMW cylinder head being resurfaced on the Sunnen HBS-1300 to correct a warp condition and surface finish measurement with a profilometer by John Edwards @ Costa Mesa R&D Automotive Machine, (949) 631-6376 www.engine-machining.com





Resurfacing a flywheel
Resurfacing a flywheel in preparation for a new clutch





Flywheel Dowel Pin Removal - Made Easy!
Watch as John Edwards @ Costa Mesa R&D Automotive Machine Shop explains how easy it is to remove dowel pins from flywheels. (949) 631-6376 Don't forget to 'Click' and SUBSCRIBE!





VW TDI Dual Mass Flywheel DMF Nightmare
Dual Mass Flywheel(DMF) on a 2003 VW Golf TDI ALH 1.9L. The Flywheel was more then 15deg off (Twisted) and off-centered. That caused a horrible and unexplainable off balance wobble in the rpm range of 0-2000 rpm. The sound was similar to a helicopter. Apparently the DMF is only rated to 100k miles and have been know to fail in as little as 50k miles. Some have said that it is designed to fail. The flywheel removal was impossible because the center mounting bolts were inaccessible. The VW experts said that you should be able to force the flywheel back into alignment to remove the 12 point mounting bolts. I tried that for about 30 mins. I was told that if you drill out the rivets that the assembly will separate. After drilling out the 8 rivets for almost an hour, only the surface that makes contact with the clutch came off. The center hub that was covering the mounting bolts remained. The last option was to cut the center hub to allow access to the mounting bolts. This worked like a charm and only took about 15 mins to complete. Now if you were wondering the DMF and SMF have different bolts. The DMFs bolts are a 12 point Triple Square 12mm bolts. I used Lisle(tm) 4 piece Triple Square set part no. 60750 to remove the 6 DMF bolts with a 13mm socket and moly. The Lisle(tm) set has 4 sized (6mm, 8mm, 10mm & 12mm). The 8mm is needed to remove the 12 bolts from the left and right inner driveshafts to remove the transmission to access the clutch and flywheel. Side Note: Always support you engine when you doing a clutch or timing job. In this video I was unaware that the engine had slide out of the passenger-side mount and was only being held up but the Exhaust manifold. This is not a good thing.





BMW Connecting Rod Modifications
John Edwards discusses how he machines BMW connecting rods to reduce weight for increased RPM for naturally aspirated and forced induction engines. www.engine-machining.com





DIY How to Install Flywheel & Clutch - Honda Accord
This is a DIY video tutorial on how to install a flywheel and clutch on a Honda engine or front wheel drive motor. Caution: Do at your own risk! I am not responsible for any damages to your car or its components. I'm not a mechanic! Good luck, have fun, and stay safe! Get your new clutch and flywheel resurfacing done at Southland Clutch. www.southlandclutch.com





3D animation of dual mass flywheel
See also my other project http://www.amazingtoy.pl Animacja dwumasowego kola zamachowego. Koło pochodzi z silnika Opel 1.9d. Wykożystaniem SolidWorks i 3DS Max





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