How to Rebuild a Turbo - Part 1 of 2
Rebuilding a td05h 16g turbo. This
process can be applied to many journal bearing turbochargers. :) It definitely comes in handy to
know how to do this when you are in this type of hobby.
4/25/12: Small explanation on the balancing of the rotating assembly since
I get so many comments regarding it. This particular turbocharger, td05h, has it's rotating assembly
components balanced separately. This means each individual part (compressor
wheel, turbine wheel/shaft) gets balanced separately. This allows for easy
interchangeability of parts in case they need replacing. This is why I am
able to install a td05 20g wheel on this turbo without having to balance the entire
rotating assembly. THIS IS NOT THE CASE FOR ALL turboS OUT THERE. You need to research whether
your specific turbo (if it's not td05h)
was balanced as an assembly or "component balanced" like I explained above.
I hope this information helps. Good luck in your projects. Stay Boostin'
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ECS Tuning: 1.8T Coil Pack Ignition (Stage 1-3) DIY
Includes four OEM Volksagen / Audi Hitachi "E" style coil packs, stainless
securing bolts, OEM wiring harness heat shield & a set of NGK spark plugs.
This ECS Stage III Ignition solution converts your troublesome & hard to
get Bremi brand coil packs (oem part # 06B 905 115L or R) with the more
durable Hitachi brand coil pack. Over the years the Hitachi has shown to be
much more durable than the Bremi's along with being able to be secured to
the valve cover with 2 allen headed bolts. This ECS stage III ignition
solution kit includes the following:
- Four OEM "E" version Hitachi coil packs
- 8 stainless securing screws & washers
- OEM wiring harness heat shield
- 4 NGK spark plugs (PFR6Q)
- O-rings for sealing new coil packs to cylinder head
This tutorial is provided as a courtesy by ECS Tuning.
Proper service and repair procedures are vital to the safe, reliable
operation of all motor vehicles as well as the personal safety of those
performing the repairs. Standard safety procedures and precautions
(including use of safety goggles and proper tools and equipment) should be
followed at all times to eliminate the possibility of personal injury or
improper service which could damage the vehicle or compromise its safety.
Although this material has been prepared with the intent to provide
reliable information, no warranty (express or implied) is made as to its
accuracy or completeness. Neither is any liability assumed for loss or
damage resulting from reliance on this material. SPECIFICALLY, NO WARRANTY
OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER WARRANTY
IS MADE OR TO BE IMPLIED WITH RESPECT TO THIS MATERIAL. In no event will
ECS Tuning, Incorporated or its affiliates be liable for any damages,
direct or indirect, consequential or compensatory, arising out of the use
of this material.
Audi A4 1.8t Magnaflow Turbo back exhaust
Chapter 4: turboback Exhaust on Audi A4 1.8t
Hey Audi lovers, just installed my 3" turbo back Exhaust from FLP in Brandywine on my car... they
don't do test pipes, so had to drive the car back home to install the 3"
test pipe from ECS.. The rear flange on test pipe don't work with custom Exhaust set ups so had the guy to weld
custom flange on it.
3" test pipe, to 3" custom down pipe with flex, to 3" straight pipe, to
2.25" split, to Magnaflow straight through, to 4" tip
The 600 HP APR Stage 3 Audi TTRS - /TUNED
Alabama is the last place you'd expect to find one of the world's largest
tuner companies for German cars, but here, at this facility, APR provides
hardware and software to thousands of Audi and VW customers every month.
Matt helps them with some development testing by providing opinions on
their new Stage 3 package for the Audi TTRS, producing 560 horsepower at the wheels in
a car based on the VW Golf!