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1972 VW Beetle Restoration - Rear Quarter Rust Repair

This 1972 VW Super Beetle is undergoing a full pan off Restoration at Kiddy's Classics in Jensen Beach, FL. - http://www.kiddysclassics.com - Like most Florida Beetle's this one has its fair share rust that needs repair. In this video you will see photos of the step-by-step process of removing the rust, and welding the new patch panels in place for a correct repair. The patches are hammered and dollied smooth and then lead (auto body solder) is used in place of bondo or other plastic fillers for a repair that will last for years to come.


 


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Remove Rust from Metal and Panels the Easy Way: Video 1
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how to make a panel butt - joint.
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Classic VW Super Beetle Convertible Restoration, By Last Chance Auto Restore.com
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vw bug restoration part 3
Part 3 of my vw bug restoration process (i do not own any rights to the music used in the video)





Episode #4 - Metal Panel Replacement Techniques
In this episode Brad reviews three common techniques for welding replacement steel panels or patches into vehicles. The episode ends with the installation of the patch panel he made in Episode 1.





Lead Free Body Solder Kit from Eastwood
BUY a Kit Here: http://www.eastwood.com/ew-deluxe-lead-free-body-solder-kit-with-dvd.html?u tm_source=youtube&utm_medium=annotation&utm_content=Deluxe%20Lead%20Free%20 Body%20Solder%20Kit&utm_campaign=2011-01-18 Eastwood's Deluxe Body Solder Kit has more of what you need to fill with better adhesion, strength and durability than plastic fillers. No need to use lead solder as a body filler when you can use our stronger, safer, more durable, lead-free version! Our deluxe kit has all the supplies you need but the torch and tip, including 5 lbs. of lead-free solder. File or sand, by hand or power tool, to level Spreadable (plastic) range is 428-932 degreesF Includes tools and accessories "How-to" DVD included Check out the video.





Using Body Lead
This video shows how to use body lead instead of bondo. I only had 10 minutes so I put as much as I could that is important. Start with a clean, sanded surface so the tinning butter will bond correctly. This hood was from the 1969 Mustang restoration project from a few years ago. 90% of the body work on that car was done with lead. One you learn how you'll never use bondo again!




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