Just a basic remove, inspect and replace procedure for a 2004 Suzuki Gsxr 1000 Clutch Pack... No formal training just a monkey see monkey do clutch swap using clutch fibers and steels from Cycle Concepts. Watch my other vid "Brocks Cush Mod Install" for Cable adjustment procedure on this year/model bike....
Fazer Clutch Replacement
This is a shortened video showing how to replace the clutch plates on a
Yamaha Fazer 600. This was my first time changing a clutch using the very
helpful Haynes manual to guide me. I am self taught using the internet and
books and thought other videos I had seen weren't as useful as they could
of been. So I uploaded a video for those thinking of doing the same, Hope
03-05 R6 06-09 R6s Clutch How-To (diy)
DIY: How to replace the Clutch on a R6
03 - 05 R6
06 - 09 R6s
Done with OEM Parts (same procedure with aftermarket parts)
- (6) Friction Plates: 4FN-16321-00-00 (red color reference tab)
- (2) Friction Plates: 5SL-16321-00-00 (purple color reference tab)
- (7) Pressure Plates: 3J2-16324-00-00
- (1) Pressure Plate: 168-16324-00-00 (thicker than the other 6)
- (6) Clutch Springs: 90501-237L0-00
- Clutch Cover Gasket: 5SL-15461-01-00
-Pressure Plate Bolts 10mm: 5.8 ft.lbs (8 Nm)
-Clutch Cover Bolts & Cable Bracket Bolts 5mm Hex: 8.7 ft.lbs (12 Nm)
-Soak the Friction Plates in Fresh Oil for at least a half hour before
-Do not remove the coolant hose unless you plan on draining the coolant
-Clean off old gasket material (use a razor blade if needed)
-Line the Dot on the pressure plate up with the small Dot on the Clutch
-Arrow on the Clutch Cover (above the shaft arm) should line up with the
marking on the arm when the arm is pushed forward by hand (until it stops).
-Some people say you need to drain the oil. Oil was not drained before this
install, if the bike has been sitting for a day or 2 it should not make a
mess of oil.
Video does not include how to remove/install the Lower Left Faring (if you
can't manage that on your own you shouldn't attempt to do the clutch)
Disclaimer: I assume no responsibility for you performing this work on your
2000 GSXR 600 SRAD Project Pt 2
Push Rod Repair.Clutch Box Mount Repair. After a Chain Break.
Factory Push Rod Length: 94 mm
Bolt Length Depends on the taps you use as well as sleeve length.
The right way is to weld and reshape.
"Drilling to deep can penetrate your case."
Your basically widening the material with minimal depth.
Fix a sticky motorcycle clutch
Had a sticky clutch on my yamaha yz250. This is how I fixed it. Sorry
about the audio..I had my finger on the MIC.
Basically I took a flat file and ground the ridges off the basket tangs. I
made very sure to cut the aluminium at the same angle that it was cut from
factory and to hold the file straight. You don't want to take off more
aluminium than required because it could make your clutch sloppy. Just
take your time and cut down the bumps so the surface of the basket is nice
Motorcycle Sprocket & Chain Install Part 2
Part 2 deals with the master link and riveting, chain tension and rear
wheel alignment. As always this is NOT a how to video, but rather a video
to give you the idea. It always looks easier on film with the editing. An
improperly installed master link can lead to chain failure and possible
serious injury !!!!!!!!
Intro music credit: Dark Symphony "Jamendo.com" royalty free music
Creative Commons "Attribution 3.0"
Castrol's Trizone Technology - Clutch (motorcycle oil)
Motorcycle clutches are like the engines they serve - compact, high
performance and highly stressed so they require the very best in
lubrication. Castrol's Trizone Teschnology that is found in all Castrol 4T
motorbike oils makes sure your oil is perfectly suited to meet the
conditions found in a clutch as well as the engine and gearbox.
Suzuki GSX-R Clutch Plate Replacement
Is your clutch slipping? Well, it's about that time. Lets save yourself
some money and replace your clutch plates yourself. More RAW footage can
been seen here: http://www.youtube.com/watch?v=Dul_YEEHd2Q
ZX-10R (08-12) Clutch Cushion Kit Installation - P/N: 270617
Brock's Performance ZX-10R (08-12) Clutch Cushion Kit Installation
Instructions P/N: 270617
This product can be found on our website here:
Visit http://www.BrocksPerformance.com for additional information,
installation instructions, information forums, and FAQ sections.
Honda Shadow Sabre Clutch Replacement
I replaced the fiber plates in clutch of my 2001 Honda Shadow Sabre
(VT1100C2). and recorded each step so that you can see how simple it is to
Valve clearance inspection on a inline 4 motorcycle (example: Kawasaki ZX6R)
How to do a valve check on a traditional 4 cylinder engine.
Please follow your bike's service manual as this video is not intended to
be a substitution for professional advice.
The TDC on the crossplane crankshaft on the 2009+ Yamaha R1 is different so
the cylinder positions mentioned in this video does not apply.
Be prepared to spend at least 4 - 8 hours doing this service or shell out
$300 for a shop to do it.